has been 98.5 of SAG mill run time and the recycle crushers 96.0 of SAG mill run time SAG Mill Operating Costs The following table summarises the cost of operating the 40 foot diameter SAG
Chat OnlineMill drive arrangement Mill drives are generally located on the outside of the mill to facilitate maintenance Mill discharge arrangement If the SAG and ball mills feed separate pump systems this is not an issue If the two stages feed the same pump system the SAG mill usually drives the discharge arrangement.
Chat OnlineSingle stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach When future tonnage is to be increased the SAG Mill can feed downstream ball milling to boost capacity Fuller Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28 000 kW.
Chat OnlineJul 18 2018 This drive train has been well proven over many years of service as a fixed speed drive and offers major benefits over any other arrangement As mill size increased above approximately 4 476 kW 6 000 hp the limits of gear technology were reached and it was no longer possible to drive
Chat OnlineThe company selected ABB s 26 MW gearless mill drive system GMD for the mine s 40 ft SAG mill as well as other drives electrical infrastructure equipment and a long term service agreement LTSA This is expected to reduce operating costs improve process throughput and reliability while saving energy and keep equipment in top form.
Chat OnlineYell explains that mill and scrubber trommel screens fit onto the end of a grinding mill or a scrubber by means of a bolt on flange Sizes range from 950 mm by 1 200 mm up to a massive 6 m by 6 m Mill trommel screens are supplied typically into the platinum gold and copper sectors while scrubber trommel screens are being supplied mainly into
Chat OnlineBall and SAG mill trunnion and gearbox drive systems where lengthy strip down replace the standard seals arrangement By using a specially designed seal made of e.g in Canada as well as for the high humidity experienced such as in
Chat OnlineFeb 09 2017 The main features include Alignment camera system for grapple optional In addition to 7 axis beam mill reline machines Outotec Outotec offers other types of MRMs designed to specifically for the smaller SAG mill and ball mill market as well as full life cycle services for maintaining and optimizing mills.
Chat Online36 x 19.5 SAG mill and 22 x 34 ball millThis SAG mill is Africa s largest diameter gear driven mill 18 x 16 fully stainless steel mill for a milling in raffi nate copper application
Chat OnlineSummary of Mill Survey Results 80 survey 1 SAG 2 70 Survey 1 2 2 3 60 Blast # SAG 1 Muck Load vol 26.3 22.826.9 50 Ball Load vol 11.0 13.8 13.8 13.2 40 Ball Size mm 150 125 125 125 30 Power KW 4550 4650 3970 4310 20 Bearing Pressure 3900 3740 3720 3927 10 kpa 0 Mill Speed rpm 11.42 11.42 10.79 11.50
Chat OnlineAug 25 2014 This arrangement got disturbed when treating low grade ores that required significantly high tonnages to achieve economy of operation There is a limitation in capacity for three stage crushing around t/h and thus handling of t/h ore throughput was not possible through it Also the ball mill diameters has reached limiting
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Chat OnlineDrive Solutions for the Global Mining Industry drive application is a dualpinion SAG mill driven by two 5 000 kW wound rotor induction motors WRIM Two TMdrive10SPRs control motor speed by recovering rotor current and returning the power to the utility supply Confi gured in a twin motor arrangement the motors share load in the tandem mill The Customer Need
Chat OnlineDec 01 2011 Canada s Dux Machinery has launched a new shotcreting platform for underground mines Measuring only 1.83 m wide the S1 Remix Truck
Chat OnlineJun 06 2016 By combining with SAG discharge and screening on the SAG discharge screens top size control to the ball mill circuit feed is maintained while still unloading the SAG circuit Mosher et al 2006 A variant of this method is to direct pebble crushing circuit product to the ball mill sump for secondary milling while convenient this has the
Chat OnlineAG or SAG mill Rod or ball mill Flotation Cyclone Up to four stages of crushing possible Usually single stage or two stage grinding Segregation and flotation Pebble crusher Secondary crusher Opt Opt Grinding Recovery 4 Ring geared mill drive solutions Tube mill Pinion arrangement 5 Gearless mill drive solution MV switchgear Incoming
Chat OnlineAntamina Compania Minera Antamina S.A Peru Project One SAG Mill and 3 Ball Mill Drive Systems Capacity SAG Mill 1000 t/h Ball Mills 1000 t/h Consultant Bechtel USA Mill Builder FFE Minerals USA Mill Size SAG Mill 38 feet/11 58 m Ball Mills 24 feet/7 32 m Ore processed Copper/Zinc Drive Rating SAG Mill 20 1 MW 9 23 rpm Ball Mills 11 2 MW 11 38 rpm
Chat Onlinein Canada replaced a competitor s pump with a 150 MCR Above bottom 450 MCR at a copper installation in South America Engineered for severe duties the Warman MC pump draws on years of proven mill circuit application experience South American copper mines pioneered the use of rubber in large mill pumps and the majority of these
Chat OnlineDec 09 2020 SAG Mill power draw models are used in mill design and grinding circuit modelling to predict how much power will be consumed by a particular mill geometry and operating configuration This paper will compare SAG mill models by Morrell Loveday using Power Numbers published by Barratt and Austin against several published mill surveys.
Chat OnlineJul 28 2015 Ball Mill PINION SHAFT BEARINGS Pinion shaft bearings are of the SKF anti friction type mounted in a common twin bearing assembly Bearings are fixed in place so that the pinion shaft of the mill is always in alignment with the drive components V belt driven mills are furnished with an outboard bearing of similar construction.
Chat OnlineConstant speed Low speed synchronous motors Synchronous motors are widely used in mill driving systems at a constant speed using an air clutch between the motor shaft and mill p
Chat OnlineJul 01 1996 New tailings valve arrangements provide reliable use even in SAG mill/ball mill circuits where tramp oversize and ball chips are present Improvements in gold recovery can often range from 1 to 10 or more ensuring rapid payback for this equipment Outokumpu Mintec 6495 Northam Drive Mississauga Ontario L4V 1J2 Canada Tel 1 905 671
Chat Onlinesump The Ball mill will operate in closed circuit with a cluster of cyclone classifiers Provision will be made for a portion of cyclone underflow to be recycled to the SAG mill feed if required The ultimate capacity of the grinding system is 600 dry tph metric which is the new feed rate to the SAG mill.
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Chat Onlineoperating speed band of the SAG mill for the duration of the disturbance This is a very robust and elegant system with the end result being stabl e SAG mill weight.
Chat OnlineABB s GMD is the most powerful mill drive system in the market to power semiautogenous SAG ball and autogenous AG mills This workhorse for grinding operations combines a robust service friendly and fit for purpose design to provide
Chat OnlineCrushed material with the approximate particle grind size P80 of 6 inch 152 mm will be fed to the grinding circuit via SAG mill feed conveyor Oversized material from the SAG mill trommel screen will be conveyed to the pebble crusher The pebble crusher will discharge to the SAG mill.
Chat Onlinecircuits As it turned out designers are now adding secondary or pebble crushers to SAG circuits on both greenfield and retrofit projects to increase feed rate to the SAG mill In other words crushing plants from primary to quaternary circuits are here to stay.
Chat OnlineABBPT Newmont Nusa Tenggara Phase II SAG Mill Gearless Mill Drive Replacement Project ABBZUG Power Industry Control System Freelance 800 F for Power Plants Cooperation project between ABB Siemens Andritz Hydro and PT Wijaya Karya for Aneka Tambang electricity project in
Chat OnlineDec 19 2014 Advantages of SER drives for SAG mills Friday December 19 2014 For large mills requiring variable speed the wound rotor motor and SER drive are economical for a total rating of approximately 2MW to 16MW Above 16MW the gearless drive cyclo converter is typically used because gearboxes and pinion gears reach their present limit in size.
Chat OnlineLike Schenck Prosses Beast SAG mill screens the excitation force of the new SLD4397DXX mega screen is delivered by four DF704 exciters mounted on two unitary beams Amit Parimoo.
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Chat OnlineMay 02 2018 An inching drive is used as an auxiliary system to the main drive for a large machine such as a ball mill industrial kiln conveyor or elevator Its purpose is to turn the equipment at a speed slower than the normal operating speed typically 1 to 2 rpm although fractional rpms are also common and to do so at high torque typically
Chat OnlineNov 26 2019 The biggest characteristic of the sag mill is that the crushing ratio is large The particle size of the materials to be ground is 300 400mm sometimes even larger and the minimum particle size of the materials to be discharged can reach 0.1 mm The calculation shows that the crushing ratio can reach 3000 4000 while the ball mill s
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Chat OnlineSep 01 1991 The standard line of mills includes autogenous AG and semiautogenous SAG mills beginning with a 6 ft x 2 ft 1.83 m x 0.61 m 25 hp 18.7 kW laboratory mill and is followed by 12 ft to 36 ft 3.7 m to 11 m diameter mills ranging in power from 150 to 20 000 hp 112 to 14 900 kW .
Chat OnlineFeb 20 2017 Grinding Mill Power As may be seen on the figure opposite the power required to drive the mill is in the equilibrium condition N = c W Rg n KW where c is a constant which inter alia takes into consideration the mean slope a of the charge W is the weight in kp of the charge n is the RPM
Chat OnlineFeb 21 2013 The mill is a conventional SAG semi autogenous grinding mill in all ways apart from its drive assembly and it is centre driven at the discharge end using a
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Chat Online2020 PFS Technical Report The Blackwater Project will comprise the construction operation and closure of an open pit gold and silver mine and ore processing facilities commencing with a nominal milling rate of 15 000 t/d 5.5 Mtpa The ore processing facilities will be expanded to achieve 33 000 tpd 12 Mt/y starting in year 6 with a final
Chat OnlineThe results showed that the HPGR ball mill circuit achieved a 21 reduction in energy consumption over the existing SAG ball mill circuit at the same P80 grind size of 160 mircons μm At a grind of 80 passing 75 μm the HPGR stirred mill circuit showed a 34 reduction in
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